Datsun 510 series Specifications

Browse online or download Specifications for Tractor Datsun 510 series. Datsun 510 series Specifications User Manual

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Summary of Contents

Page 1

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Page 2

rDATSUN1000Gradeabilitysin8o387Io379o306I0301Minturningradius40m40m131ft131ftModelA10ManufacturerNISSANMOTORCOLTDClassificationGasolineCoolingsystemWa

Page 3 - NISMD TOKYO

CLUTCHCLUTCHConstructionTheoperatedoperatedclutchmechanismishydraulicallyforiefthandledriveandmechanicallyforrighthandledriveandconsistsofapressurepla

Page 4

DATSUN1000TheexplodedviewinfollowingfigureshowseachofthepartsCLUTCHCOVERDRIVINGSTRAPThrustringThrustrivetDIAPHRAGMSPRINGPoaPRESSUREPLATETHUSTRINGTheco

Page 5 - Repairing

CLUTCH1518174tClutch1Assydiscclutch12Washerlock2Aslycoverclutch13Bolt3Springdiaphragm14Washerlock4Coverclutch15Assysbaftclutchelease5Platepressure16Pi

Page 6 - Shooting

IIIDATSUN1000PLATEST4360DISTANCEPIECEToadjustforclutchdiaphragmspringplacethedistancepiecesonthebaseplateandsettheclutchassemblyonthebaseplatebyboltsS

Page 7

CLUTCH2 91Assypedalclutch2Pushfulcrumclutchpedal3Coverpedalpad4Pinfulcrumclutchpedal5Washerspring6Washerlock7Nut8Pinclevis9Springreturn10Stopperpedal1

Page 8

DATSUN1000IILIrfIr1J1II0ILIlJrLJtJi204ClutchoperatulgC1linderMasterC1linderfiorLeftHandle72

Page 9

TRANSMISSIONTRANSMISSIONoComponentsofTransmissionSectionalViewofTransmission73

Page 10

DATSUN1000Model3stageforforward1stagefor4stageforforwardsynchromeshreverseonforspeedRemotecontrolFullsynchromeshonforwardgearsTypeofgearSynchromeshedh

Page 11 - SPECIFICATIONS

TRANSMISSIONAssemblingOrderofMainShaft12 2027231131129221091112139 7682420171720161718 1926 25 2418 15144 5 23547TransmissionGear1Assy geareverseidler

Page 12

DATSUN1000AssemblingOrderThroughtheMainShaftAssembletheCouplingSleevetoSynchrohubSHIFTINGINSERTtSYNCHROHUBoSYNCHRONIZERSPRINGSURFACECOUPLINGSLEEVEBACK

Page 13

11GENERALSPECIFICATIONSIntakeopen12 BTDCIntakeclose48A B DCValvetimingExhaustopen50 BTD CZExhaustclose10 ATDCCZIntakemm035ValveClearanceExhaustmm035St

Page 14

TRANSMISSIONInsertthesynchrohubfittingshiftinginserttogrooveofbaulkringInsertthemainshaftbushofreversespeedPuttheneedlebearingspacerandbearingbyorderT

Page 15 - PERFORMANCE

DATSUN1000SetuptheneedlebearingandneedlebearingspacerfromfrontofmainshaftAPPlyGear OilPutthesecondgearandbaulkringontheshaftToSmearCupGreaseforInsideo

Page 16

TRANSMISSIONAssemblingHoldtheadapterplateonthebenchST4361SetthemainshaftassemblyandcountershaftfittingwithgearseachotherasshownIfITapandsetthemainshaf

Page 17

DATSUN100052948607I8132n3181912161412151710TransmissionGearShifting1Rodforkreversebt11Compohatcross2nd3002 Forkshift12Ring10crossshaft3Pinretainingfor

Page 18

TRANSMISSIONTo fixthesecondthirdspeedforkrodaftersettingcheckballsandspringsSetthestopperlinkandinterlockplangerFixthefirstreverseandspeedforkrodInser

Page 19

DATSUN1000FixthereverseidlershaftwiththrustwasherandsnapringforfrontandrearaideBacklashofidlergearandwasher0 105mmPutthecaseoftransmissionbacksideupFi

Page 20

SelecttheshimsforfrontcoverTRANSMISSIONn1JrIJI1tJ1iJIrJtlIroIIIzwvIfEAIT0IFrontcoveradjustingshimsDepthfrom fixedfaceofthefrontcovertoendfaceofouterra

Page 21 - Perlormance

DATSUN1000FixthesleevetofrontcoverInsertthepiniongearassemblyofspeedmeterTosmearcupgreaseontheteethtoconfirmaboutconditionofmaindrivegearandmainshaftD

Page 22

TRANSMISSIONoUnscrewtherearenginemountingboltsrearextenssionboltandcrossmemberPulloutgraduallytorearwayofterdetachingthemountingExtensionRearinsulator

Page 23

lDATSUN1000DisconnecttheholderspringofbearingsleeveatthereleaseyokeandtakeoutthesleevewithspringKnockout thereleaseshaftafterpullingthetapperpinTakeou

Page 24

oATSUN10001TypePaperelementrlAircleanerfManufacturerT8UCHIYAellTypeDiaphragmelllrlFuelpumpManufacturer8HOWASEIKIFuelTankCapacity35forB1030forVB10Lubri

Page 25

TRANSMISSIONBMainShaftFixtheadapter platewiththecountershaftassemblyandthemainshaftassemblyasshownthefigureST4361Detachthesnapring2atthereverseidlersh

Page 26

DATSUN1000DetachlowreverseandspeedforkrodbyihebrassbarDisassembleinterlockplangerandpulloutthesecondthirdandspeedforkDetachthemainshaftassemblyandcoun

Page 27

TRANSMISSIONSettingCounterBearingWasherCounterbearingwasheraPresstheballbearingsintofrontandrearofthecountergearclasterbAssemblethesnapringforthetrans

Page 28

DATSUN1000bAssemblethesecondthirdspeedoperatinglever tothecrossshaftandlock withpincPutthe0ringforthefirstreversespeedcrossshaftdAssemblethefirstrever

Page 29 - Absorbability

TRANSMISSION51I9284678I1132n31118 19 1216 1412 151710TransmissionGearShifting1Rodforkeverse1st11Composhaftcross2nd3rd2Forkshift12Ringacrossshaft3Pinre

Page 30

DATSUN1000122720I2324201726 25 1720I98 767TransmissionGears1AssygearJreverseidler16Bwhingmainshafteveegear2Bushinggearreverseidler17Spacerneedlebearin

Page 31

TRANSMISSIONCliCliis8100Q000Noror11corIIjrUEiiI8lriwiac93BEEtN0010a

Page 32

DATSUN100094

Page 33

DATSUN1000SECTIONALVIEWSOFTRANSMISSIONriJY3220818XlOl12JG500515nvnADJJSTlrEENRAYBYASHMGART32208laoool12IIAaC0IJol32224IsoOt2314156ADJSTeDPlAYsoAS TO00

Page 34

j11lNISSANMOTORCOL TO

Page 35

GENERALSPECIFICATIONSTypeSingledrydiscuNumberofplace1Facing2E1OutdiaxIndiaxThicknessmm160x110x3 2UriITotalfrictionareacm2212U3Forward1re4Forward1reriI

Page 36 - Description

fliljjf9HNiSi1bictiOfrSTEERINGBoltIP1ugW hNutadjutingewBearingwormCoversectorShaftGasketcoverShimadjustingShimadjustingsecrshaftwormOOStScrewadjustiDR

Page 37 - Radiator

DATSUN100017312SteeringWheel1Assyring2Insertslip3AsslybarIi4IomBarhorn5Insulatorh6Aornbar8Syplat7RcontactIDglmulator891011121314SeathornSpringhornButt

Page 38 - Overheating

CHASSIS123242627186177614151319SteeringLinkage1Armsteeringgear11Bushingrubberidlershaft21AssysocketiderooouterLH2Assyrod0012Coverdustidlershaft22Assyr

Page 39 - Flushing

lIIPDATSUN1000SteeringtypeRecirculatingballtypeGearratioRotationalnumbersMaxsteeringangle1513 44536036MP90GearoilcapacityInOuto24Thesteeringmechanismc

Page 40 - Components

CHASSISItissecuredbytwoboltstothefrontsuspensionmemberHoldingtheidlerbodyonthebenchtakeofftherubbercoverPullouttheidlershaftoutofthebodySTEERINGGEARHO

Page 41 - Removing

DATSUN1000DrawoutthebaUnutassemblyiPe0ComponentsofSteeringGearHousingAssemblingofsteeringgearhousingisareversal orderofdisassemblysightingthroughtheba

Page 42 - Passages

CHASSISShakethenutgraduallyawayfromholebeingfilledContinueuntiltheballsareinstalledinfullPlaceremainingballsinballguidesineachoftwohalvesPushtheguidei

Page 43

DATSUN1000TighteningtorqueSidecover1825kgmSetnpthegeararmtemporarilytotheshaftAdjusttheplayatthegeararmtopwithin01mmandthenlocktemporarilybythenutRota

Page 44

jCHASSISFRONTAXLE3901042r1irftt535250t178r111I5881i164701@103S36r33464S151211132062Q0631864Jl17FrontAxleSuspension1Assyspindleknuckle28Seatpivotfronts

Page 45

DATSUN100054138127103911126tI1Assywheelroad2Nutroadwheel3Caproadwheel4Assyhubfrontroadwheel5Bolthubroadwheel6Assybearingfrontadwheelinner7Assybearingf

Page 46

rrDATSUN1000lCamberunloaded1450wC1sterunloaded21500ZInclinationangleofkingpin6030ZZTypeofrearaxleSemifloating typepTypeFront2leadingRearleadingandtrai

Page 47

DISMANTLINGTHEFRONTHUBCHASSISTodismantlethefronthubfirstjackupthecaruntilthewheelisclearofthegroundandthenplaceastandunderthesidememberJackdownthecaro

Page 48 - CYLINDER

DATSUN1000PackthehubwithrecommendedgreaseReplacethehuboilsealovertheinnerbearingRenewthesealif itisdamagedAdjustingforPreloadofWheelBearingsTightening

Page 49 - Manifold

CHASSISJackuptheendoflowerlinkonthesideofremovedtensionrodRemovethenutoflowerballjointafterpullingoutthecotterpinRemovethejackattheendoflowerlinktheni

Page 50 - POSITION

DATSUN1000tLowerthejackandfixthepinoflowerlinktemporarilyTighteningtorqueLowerballjointLowerlinkpinTension rodFrontsideRearsidekgm55 7642 5 3424 54253

Page 51 - Reassembling

JIf0II4HCJPIOEIZZo0rfjrfadtIuJI5azot14f2uItlOB1

Page 52

0iI0Ji1082EuJo0oIoZII

Page 53

CHASSISREARAXLEi1161Compcase2Studrearaxlegearca3 Plrlerugtaper4Assy15AsspugdrainvbreatherrubberRear4xleCaseShaft6Assvshaft7Spacerxle8rearaxlebBearinea

Page 54 - Checking Spring

DATSUN1000AxleShaftRemovalComponentofRearAxleJChokeallthewheelsnotbeingoperateduponjackupthecarLowertheaxleontotheblocksandremovethewheelusingascrewdr

Page 55 - Grinding

CHASSISDT4679SpecialStandDT4678SwingHammerDisassemblyandAssemblyofAxleShaftWhenreplacingthedifferentialaxleshaftdonotforgeCtheadjustingwasherbetweenth

Page 56 - Refitting

DATSUN1000bearingpullerpulloutihebearingThepullershouldbehandledwithcareincatchingthehedgeofbearinginnerracewhichishardtohookBoththeleftandrightbearin

Page 57

DATSUN1000MODELBIDENGINEPERFORMANCECURVE605040r8EV307iseo600Ea205too18300100iEoU12162428 32 36404448525660x102EngineSpeedrpmVII

Page 58

CliASSIS13Topulloutthefrontbearingouterracefromthegearcarriersetthetoolbody3asillustratedinFigurepullitoutwithadapterBinthewayofrearraceDrivePinionFro

Page 59

DATSUN1000101291Ql811I@eooT1728 2118910II@82226252423GearCarrierGear1Compocarriergear15Assybearingdifferentialside2 Stud16Shimadjustingdrivegear3Washe

Page 60 - REMOVING

CHASSISISIDEGEARTHRUSTWASHERSIDEGEARPINIONMATE1LSHAFTe9PleNMATEPINIONMATEGEARTHRUSTWASHERPINIONMATESHAFTINSPECTIONREPAIRINGOFDISASSEMBLEDPARTSEverypar

Page 61

DATSUN1000notmoveonthebuoyblockMeasuretheshakeattherearsideofgearbythescaleandtheshakeshouldbewithin008mmInmountingthegearcleanwellthefittingfaceandre

Page 62 - Camshaft

CHASSISASSEMBLINGADJUSTMENTBYGEARCARRIERASSYItistodecidetheassemblingadjustmentofgearwhichisveryimportantinanrearaxleassyandshouldbecarriedinaccordanc

Page 63 - Cylinder

DATSUN1000ofadjustmentSupposingthedrivegearandthedrivepinionwerereplacedasanewsetandtheheightofdrivepinionpreviouslyusedwasrightpreparetheshimofthickn

Page 64

CHASSISST4377ST43774MountthedrivepinioninthecarrierandadjustbymeasUlLngthipositionThepinionheightmustbeadjustedasmentionedinthepreviousparagraphbymoun

Page 65

DATSUN1000DrivePinionSPacerPartNoThicknessmm381651800057538166 1800060038167 18000625DrivePinionAdjustWasherPartNoThicknessmm3812518000230232381261800

Page 66

CHASSISST4376scTighteningtorque6 8kgemRemarksWhenmeasuringtheheightofthepllllOnheadsetthesemicircularsideportionsofthegaugeonthesidebearingseatsinsert

Page 67

DATSUN1000TIGHTENINGTOROUE42 49kgmSofaronlythedifferentialunitismountedandthedrivegearislockedwiththedrivepinionthereforethefollowingadjustmentmustbem

Page 68 - Inserting

MODELal0RUNNINGoio42oooMODELYBIORUNNINGfinalgtj4375FindIeratioillilllpe3380blpeedlatio3380Zl1dedrlltO1134zndspeedtatlo17Hrdpeedtooo3tdldrlltlO1000MaIl

Page 69

CHASSISIII11gr0IupJJrC402OIO OISmmThicknessofshimontheleftsideRinggearsideT1ACD N8x0025EmIDThicknessofshimontherightsidePinionmatesideT2BD N8x0025FmmA

Page 70

DATSUN1000MountingtheGearCaarrierAssyontheRearAxleHusingInterioroftheaxlehousingshouldbecleanedwellThecarrierpackingshouldaisobereplacedwithnewoneMoun

Page 71 - Measuring

CHASSISBRAKESYSTEM9141O5llil1bbrakerfloltrcylidr121tIlJ53411BrakePipingAhydraulicbrakesystemonfourwheelsandamechanicalhandbrakeonrearwheels15Springloc

Page 72 - Withdrawing

DATSUN1000FrontRearType2leadingLeadingtrailingDrumdiameter2032rom2032mmMastercylinderdia1746mmWheelcylinderdia2064mmMaxoilpressure175kgcm2100kgcm2byfo

Page 73 - Bearings

FrontBrakeDrumCHASSISRaisethebodyuntilthewheelandtirecleanthefloorandremovethewheelandtirefromthehubRemovethebrakedrumfromthehubCheckthedrumfordefects

Page 74

DATSUN1000r42Jl1841er121321IIIIIIJ5LLr24II1I1RearBrake1Assydiscearbrake14Ringsnap2Assyshoebrakefore15Assylever3Aaysboeearbrakeafter16CaverdustA4Lining

Page 75

DisassemblingtheRearBrakeiCHASSISLEAoINGSIoETakeoffthewheelandbrakedrumonthestandDetachthereturnspringbyaspringplierorplierandtakeoffantirattleRemovin

Page 76

DATSUN1000oSs@ipedalshouldbeadjustedbytheadjustingshimsTocheckpedalfree travelcheckpushthebrakepedaldownbyhandpressureandcheckthefreetravelSelectadjus

Page 77

CHASSISPROPELLERSHAFTAsslyjournalRingsoapiJbearingTAssyacebearingBolt@RingsnapbearingraceftltAss1ybearingWasherlockfAiPropellerShaftDistancebetweenjoi

Page 78 - Crankshaft

DATSUN1000RemoyalDisconnecttheflangeyokeandthepinionflangebyremovingboltsattherearendofthepropellershaftInthiscasedrawout thesleeveyokefromtheendoftra

Page 79

SERVICEDATATighteningtorqueTighteningtorquekgmENGINECylinderheadboltMainbearingcapboltConrodbearingcapboltFlywheelboltCamshaftsprocketRockershaftbolt4

Page 80 - DISTRIBUTOR

ICHASSISREARSUSPENSION14llJiVAlA1519rrirl13620ConstructureofRearSuspension1Assyspring14Cliprearspring2Pinrearspringfront15Assybumperaxle3 Clpfrontbrac

Page 81 - Cheekiiig

DATSUN1000DisconnectFromBodyJackupthehodyandholdatthesidememberonthestandTakeofftheshockabsorberfromspringseatJackuptherearlehousingtoreleaseloadDisco

Page 82 - Thereafter

CHASSISSetuptheseatpadlocationplaterearaxlebumperUboltandspringseatUboltTighteningtorque3 5 4 0kgm1IS

Page 83

DATSUN1000136

Page 84 - Ignition

ELECTRICALSYSTEMELECTRICALSYSTEMWiringHarnessegulatorParkingturnignalllmpHeadlampLHBiDTypeWiringHarnessegulatorParkiQ8turnignallampHeadbmpLHParkingnun

Page 85

V4RNGOpGRPNIUnit1nrPSidenltght1rIHorutelYptin1turniudicatora1rIconnectorRfatcoolerJJYYIicencelamPPtingjturnindicatOrlamp11nsttUthtfurnindicatoPtotl1bt

Page 86

ELECTRICALSYSTEM2430I32@@9Q@11AlternatorHitachi1Assyotor178h2Bearingball18Springbrush3Bearingball19Screw4Retainerbearing20Coverbrush5Assystator21Screw

Page 87 - Carburetl

DATSUN1000ALTERNATORAlternatorModelNominaloutputConstantPoleConstantrevolutionNoloadminimumrevolutionOutputcurrentRegulatorTypeElementConstantvoltager

Page 88

ELECTRICALSYSTEMThearmatureis ofathreephaseYconnectiontypeandthesilicondioderectifiesallwavesItpullsouttheneutralpointandaddsvoltagehavingconducted3ph

Page 89

DATSUN1000dRemovethehexnutofpulleyandpulloffthepulleyandthehalfmoonkeyBecarefulno1toinjurethefanwhenthenutisremoved142eRemovethethroughbolttighteningb

Page 90

DATSUN1000REARSUSPENSIONRearshaftfixingboltRearshockabsorber15 2 02 0 253 5403 5 4020 2 5UboltRearspringfrontpinRearspringshaclepinGEARCARRIERPinionnu

Page 91

ELECTRICALSYSTEMRemovetheballbearingfromthefrontcoverRemovetheboltortighteningthebearingplateandorpulloffthebearingwithsuchashandpressSlackenNterminal

Page 92

DATSUN1000RemovalToremoveadiodeuseasuiiabletooltosupporttheendoftheframeorheatsinkandpushthediodeoutbyusinganarborpressasshownthebelowPressout50 notti

Page 93

CInspectionofDiode withTesterELECTRICALSYSTEMaSimpleInspectionCheckbetweentheterminalsA NasshowninFigureSetthedialoftesterforconductivityandputthetest

Page 94

DATSUN1000DInspectionofDiodewithLampaSimpleInspectionCheckpositivediodesChecknegativediodesTestTestLampMethodTestLampMethodTestMethodConnectionResultM

Page 95

ELECTRICALSYSTEMThesamestepistakenbetweentheterminalsNEWhenthesameresultisobtained3diodespressedin thecoverareallrightHoweverifthesimpletestisallright

Page 96

DAiSUN1000IfeachterminalofthecoilandtheterminalconnectedtoNterminalarenotconductivethatisallrightbLayerTestConnectthetestercordto100Vwireputthestatoro

Page 97 - 1trOUble

ELECTRICALSYSTEM14ITEMSONHANDLINGPROHIBITION1Whenmountingonvehiclepolishthecontactpointsonbothsidesremovingpointrustoroil2Makesuretheenginesidepitchan

Page 98

DATSUN1000TROUBLESHOOTINGLISTTROUBLECAUSElOverdischargeofbatterv1Slacknessoffanbelt2Earthorbreakageofstatorcoil3Breakageofrotorcoil4Malcontactofbrusha

Page 99

STARTERMOTORELECTRICALSYSTEMTyPeS1l487StartingMotorHitachiTypeRatedoutputVKwMeshingdeviceNoloadcurrentVANoloadrevrpmBrushnormalheightmmBrushwearlimitm

Page 100

DATSUN100016156542022ffi111091112StarterMtoorHitachi12345i789101112AssyannatureWasherttuustAssypinionStopperpinionClip stopperWasherstoppeBearingcentA

Page 101

SparkpluggapPointgapdistributorIgnitiontimingVacuumCYLINDERHEADLimitstrainThicknessofgasketAllowabledifferenceofeachcylboreinnerdiaWearlimitofinnerdia

Page 102

ELECTRICALSYSTEM3ThestarterswitchshouldnetbeoperatedwhentheengineisrunningIftheenginefailstostartallowtimeforthepiniontocometorestbeforeturningthestar

Page 103

DATSUN10003ThearmatureisinspectedandrepairedinaccordancewiththeproceduresoutlinedforthegeneratorEspeciallytoimproveorcorrectthebrushcontactingconditio

Page 104 - Clutch Pedal

ELECTRICALSYSTEMiiJjv1rluItIAI00r1o0RemovingMagneticSwitcho 00JDrawingoutBrushesAfterremovingfixingscrewDrawingoutYokeGEARCASEARMATURESHIFTLEVERDisass

Page 105

DATSUN1000RemovingPinionClipPINIONSLEEVEPINIONSLEEVESPRINGCLIPidDisassemblingPinionSubassembly0100AoOQU4loooor1AAJcta1m0DisplayofallComponentDisassemb

Page 106 - TRANSMISSION

ELECTRICALSYSTEMbetweenthemagneticcoilwireandthemagneticswitchterminalanddefectivegroundconnectionfromthecoilwiretothemagneticswitchbodyBDefectivecont

Page 107

DATSUN1000IfthereistroubleinthemagneticcircuititshouidbecorrectedForimproperlycontactingstarterbrushedthebrushestogetherwiththearmatureshouldbechecked

Page 108

risNISSANMOTORCOLTD

Page 109

HjBODytLhi5BODY@waSherainWasherlockIFixbolt@19 22 21@15JU253331131210lBOltIIOTn7896@Washerlock@Washerain2@FrontPanel1Assyrupponradiator2Panelfrontapro

Page 110

DATSUN1000HOODLOCKCONTROLRemovaloRemovetheradiatorgrilleoDisconnectthefemalehoodlockassemblyfromsupportofradiatorgrilleandseparatefromthecableAssembli

Page 111 - Greasefor

BODY34T@15172710ViewojFrontSide1Grilleradiator14Washerlock27BolB2Screwtapping15Nut28Bolt3Rimheadlamp1H16OverriderfrontbumperR H29Washerlock4Screwtappi

Page 113 - Shifting

rDATSUN1000CRANKSHAFTWearlimitatpinportionof003mmellipticortapercrankshaftjournalLimitcrankshaftalignmentNottoexceed005mmSideclearanceofcrankshaftWith

Page 114

DATSUN1000DisconnectoTakeoffthewiperarmofwindshieldoRemovetheoutsidemouldingaroundwindshieldoSeparateweatherstripfrombodywithaspatulaattheoutsideandin

Page 115

BODY22212526rIofDELUXESectionalViewofRearSide1Weatherstripsidewindow24EmblemDATSUN100046Nut2Glasssidewindow25Cliptubular47OverriderrearbumperR H3Rubbe

Page 116

DATSUN1000bt1liDpdoorv nrilaarCllI1ilatarfrdoorDlilaftllbOJaAadIuUltndoorWaobupbiDAyfinithdWaherpbIWahulock011IIaJherpbI IWubetlodilBollComponentsofDo

Page 117 - Dismounting

fLaJjfrf4qirIfctioa73J5Ii711sf

Page 118

IIffrfitifoll4pftt1dorrIrIittrl4prt2JJriIt4r1ryZcrrzrLrr7trf10rIr1Cff1ii1Jf7ttfvsffJtr0ttijtrttCur1irrfiLjpttlfr2ir1tT0r5JtrtflohliJJT1Jifiiblfir iirf

Page 119

7SERVICEDATALimitvalvespringFreelength447mmFixloadfixedlengthNo1300385No2612310ClearancevalvelifterguideWithin015mmClearancevalvelockerarmshafto02005m

Page 120

rDATSUN1000AfMANUFACTURERHITACHIMITSUBISHISTARTERMOTORTypeSS11487MWV1RConstant3030tlNOLOADTerminalvoltageV1211AmpereALessthan60Lessthan60RotationrpmMo

Page 121

SERVICEDATAMANUFACTURERHITACHINGKALTERNATORAlternatorLT12502B6EUsedrotation105012000Constantrevolution5000250014VoltagehrevolutionLessthan1050Lessthan

Page 122

DATSUN1000MANUFACTURERlllTAClllMITSUBlSlllDISTRIBUTORTypeD41253TVA4FILIgnitiontiming8600rpmPointcontactangle4955Pointgap045055mmContactarmspringtensio

Page 123

SERVICEDATAMANUFACTURER HITACHINGKSPARKPLUGTypeL45NGKB6EScrewxReachxHexagonalLength14x19x206mm731lfrKGapo708miilBATTERYTypeCapacityC20hSecificgravityN

Page 124

rDATSUN1000BacklashofeachmeshinggearMaindrivegeardrivengearsecondgearsfirstgearGearratioofspeedmeter400 164MAINDRIVEGEARMaindrivegearNos19MAINSHAFTSec

Page 125

SERVICEDATAPROPELLERSHAFTPlayatpinofuniversaljointThicknessofsnapringAdjustbysnapring158156154152150148146DIFFERENTIAL GEARCARRIERCARMODELBl0V010SPECI

Page 126

rDATSUN100038137 18000254256mm38138 18000256258mm38139 18000258260mmADJUSTINGSHIMOFDRIVEPINIONPartsNoThickness3815318000050mm38154180000075mm38155 180

Page 127

FRONTSHOCKABSORBERStroke130mmAbsorbabilityextensileside58kg0 3secContractileside20kgREARSPRINGB10VB1050x7x2LengthxwidthxthicknessNos1150x50x72150x50x5

Page 128 - SECTIONAL

NISSANMOTORCOLTD6171G1NZACHUOKUTOKYOJAPANCABLEADDRESSNISMD TOKYOPHONES54315523

Page 129

DATSUN10004803518000o20mmSECTORSHAFTADJUSTINGSHIMSPartsNoThickness4813118000152153mm48132 18000155156mm4813318000158159mm4813418000161162mm48135180001

Page 130 - STEERING

SERVICEDATABRAKEITEMFRFRONTREARFOOTBRAKETypeTwoleadingLeadingtrailingDruminnerdia2032mmLeadingtrailingDrumoversizeLessthan1mmLeadingtrailingDruminnerd

Page 131 - Steering

DATSUN1000o 8romPartNo3061227260o 5rompartNo3061327260MASTERCYLINDERInnerdia1746mmRemainedpressure0307kgcm2Oilpressure100kg byfoot175kgcm2Clearancebet

Page 132

1NISSANMOTORCOILTO

Page 133

11Tgil1131CTGTIyl7ENGINEThisenginehasthreemainbearingsandusethevalveliftersandhollowpushrodstooperatetheindividuallymountedrockerarmswhichpivotonballs

Page 134

DATSUN10002

Page 135

toENGINECOOLINGSYSTEMThermostatWaterpumpBoalFanCylinderheadIManifoldaGCylinderCoolingSystemAnefficientcoolingsystemisofmajorimporatncetoensurethesatis

Page 136

DATSUN100021J111196tf310oRadiator1Assyradiatorforcooler5BoIt9Hosecylinderheadtoradiator2Assy cappressurevalve6Nut10Hoseradiatortowaterpump3Handledrain

Page 137

ENGINEThermostatInordertoensuremaximumefficiencyitisessentialtokeeptheengineoperatingtemperatureswithincertainlimitToassistthisapellettypethermostatis

Page 138 - Suspension

DATSUN1000AdjustmentisthenmadebybringingthealternatorawayfromtheengineThebeltshouldbesufficientlytighttopreventslipyetthebeltshouldhave10to15mmslackbe

Page 139 - Alignment

jio5ii1latJJWtI1ifltiWf31iThismanualhasbeencompliesforpurposei1hassistingDATSUN1000distributorsanddealersforeffectiveserviceandmaintenanceoftheModelB1

Page 140

ENGINE15357CDSealbody@Valve@Shaft@SealemblyPortionCWcontactsurfaceSectiollalViewofSealComponentsofWaterPump1Vanewaterpump9Washerlock2AssysealwaterpUmp

Page 141 - Adjusting

DATSUN1000RemovingthePumpShaftAssemblyDisconnectthefanbladespulleyandcoverTheshaftandballbearingsarecombinedwithoneunitPutthepulleyhubOnthebenchFirstp

Page 142

ENGINELUBRICATIONTo oilpmthroughpushrodholesOilcapacity304054tforoilfilterOilPassagesCirculationofOilPressurelubricationisusedthroughouttheunitandispr

Page 143 - Disassembling

DATSUN1000ThefulloftheoilenterstheelementthroughholesinthecartridgeandpassesthroughtheelementintotheannularspaceroundthecenterpipeThisspaceissealedtop

Page 144

ENGINERemovingtheStrainerWiththesumploweredit ispossibletoremovetheoilstrainerthroughwhichoilisdrawnintotheoilpumpToremovethestraineruntotheunionconne

Page 145

rDATSUN1000153135t8OilPumpOilFilterOilStrainerIAssyshaftdriveilpump13Gasketoilpumptocylinder2Geardriveblock3Gasketoilpumpcover14Washerlock4GeardriveIS

Page 146

ENGINEENGINERIGHTSIDEENGINELEFTSIDEiTighteningtorquemkgCylinderheadbolts4548Mainbearingcapbolts50 53Connectingrodboltsnuts3 4 3 6Flywheelbolts2 530Cam

Page 147 - Assembly

rDATSUN1000SECTIONALVIEWSOFB10TYPEENGINE14

Page 148 - Disassembly

ENGINECYLINDERHEADCYLINDERBLOCKSDPPUrleISIfltISIIlSIeIMIIi1m@IIlHIhrlHErnfIIttcnhrttllrr11liiUWhIjDktorallIIIIllGAUUUIJIrtmmtllttfiIUTLITwIrrAHfllcIAS

Page 149

DATSUN10001Manifoldintake2Plug3 Stud4Manifoldexhaust55mdhatmanifold6Casketintaketoexus7Bolt8 Stud9Washerplain10Washerlock11Nut12Nut13Washerplain14Wash

Page 150 - CliASSIS

tleirJlfiCONTENTSCoolingSystemLubricationPageIIX1391718272847474850535357626773959599103105106108108109115116125131133GENERALSPECIFICATIONSSERVICEDATA

Page 151

ENGINESERVICEOPERATIONSWITHENGINEINPOSITIONRemovingStartingNutandPulleyRemovetheradiatorSlackenthedynamoattachmentboltsandremovethefanbeltBendbackthe

Page 152 - DISASSEMBLED

DATSUN1000Placethegearsintoposition ensuringthatthekeysarepresentinkeywaysontheshaftsEnsurethatthetimingmarksonthegearsareoppositetoeachotherandinline

Page 153

ENGINETIGHTENINGTORQUE2023kgmTIGHTENINGORDERFROMINSIDETOOUTSIDEWAYTherockerandspringmustbereplacedintheiroriginalpositionontheendsoftheshaftRememberto

Page 154

rIDATSUN1000AdjustingtheRockerClearanceCYLINDERHEADRemovingtheCylinderHeadDrain waterfromthecoolingsystembyopeningtheradiatorandcylinderblockdraincock

Page 155 - Adjustmenl

ENGINEgasolineanddrythemThecarbonshouldnowberemovedfromthepistoncrownsRotatetheengineuntilthepistontobeworkedonisatTDCProtecttheothercylinderborefromt

Page 156

rDATSUN1000000rValveSpringValveValveGrindingBeforereplacementofthecylinderheadthevalvesandtheirseatsshouldbeexaminedforsingsofpittingorburntpatchesand

Page 157

ENGINE13IIRlr9Rt2Ool5R 5RS84IljJN8S2 52 50I26565IntakeValveExhaustValveV4LVEGUIDERemovingandRefittingValveGuideST4354Fittingpositionofavalveguideafter

Page 158 - Differential

rDATSUN1000RemoyingaValyeSpringinPositionInanernergencyanewvalvespringcanbefittedwithoutremovingthecylinderheadWhendoingthistheapplicablepistonmustbeb

Page 159 - Adjustment

ENGINERefittheinletandexhaustmanifoldsFitthecarburetorandreconnectthecontrollinkageRefittheignitionadvancesuctionpipetotheconnectiononthecarburetorbut

Page 161 - Mounting

rDATSUN1000ELECTRICAL SYSTEMAlternatorGenerator14ItemsonHandlingTroubleShootingListStarterMotor137140140149150151BODY159

Page 162

ENGINEREMOVINGREFITTINGExperiencehasshownthatitismucheasiertoremovetheengineandtransmissionasasingleunitthantodetachtheenginebyitselfToremovetheengine

Page 163

rDATSUN1000l1JrrIilI1dJ1iii1iryIrfI1dsIOPERATIONWITHTHEENGINEREMOVED1617831516t41312AI911EngineMounting1Insulatorenginemountingfront7Assyinsulatorengi

Page 164

ENGINEotje0uJogv0a0a5 50cfi00iigoac0BracketrockershaftSpacerrockervalveliftervalveCamshaftCamshaftValveMechanismIntakevalveLIMITo15mmACCURACY003007mm4

Page 165

DATSUN1000IS28I9IlII20373S322121513I1875CylinderBlockIAAyblockcylwdn15S28Galkettimingcbaincovel280116Jetoiltirningchain29Gaugeoil level3Washerlock17Se

Page 166

CamshaftENGINEClearanceLimitofbentCamshaftboreincrankcaseoutofroundnessEndplayCamheightIntakeandexhaustWearlimitof earnheighto03007mmo05mmLessthan003m

Page 167 - Hydraulic

DATSUN1000RemovingandReplacingtheTappetsRemovethecarburetorandtherockercoverthentakeoffthemaoifoldsDisconnectthehightensionleadssparkingplugsremovethe

Page 168 - OJOURNAL

ENGINEConnectingRodBushingforrePlacementPartNoSizeBushingThicknessLappeddiaofCrankpin1211118000STD15001508mm4496144974mm1211118001USo0815401548mm44881

Page 169

DATSUN100045131412101la31718197120686511PistonCrankShaft1SetpistonwithpistoDpin12Throweroilcrankshaft2Setringpiston13Pulleycrankshah3Assyrodconnecting

Page 170 - SUSPENSION

PISTONENGINReplacingPistonsandConnectingRodsInserteachpistonandconnectingrodassemblyintothecylinderfromwhichitwastakenit isessentialthatthesplitinthes

Page 171 - Tightening

DATSUN1000NOTEEachupperandlowerbearinghastwooilholestherebyensuringsufficientanditisofthegreatestimportancethatthecorrespondingoilholeinthebearingshel

Page 172

DATSUN10001180i1385llfIbs1190Fullwidth14451180GENERALVIEWSOFBID11Iiol1II1lLLf1n11i0Iin1IiIIIIiIIcIOt62S280FulllengthwithouttheFulllengthdudetheider380

Page 173

ENGINEPistonRingsThepistonringgapshouldbewithin10mmwhencheckedinthecylinderboreTheclearanceofthecompressionringsintheirgroovesshouldamountto020mmandih

Page 174 - ELECTRICAL

DATSUN1000PistonandringsareavailableinO25mm050mm075100mmand150mmoversizesThepistonringsshouldalwaysbefittedfromthecrownofthepistonandneverpushedupward

Page 175

ENGINEThefollowingoperationsarebestperformedwiththeengineremovedfromthecarAlthoughitmaybefoundpossibletocarryoutcertainattentionswiththeengineinpositi

Page 176

DATSUN1000CamshaftBearingsWhitemetalbearingswithsteelliningareusedforthecamshaftTheycanbetakenoutrenewedwhennecessaryitbeingusualtodothiswhenthecylind

Page 177 - Magnetic

ENGINEU24251714193S2018G1331rFIliS6RearnprofileCamshaftValveMechanism1Camshaft13Springchaintensioner 25Plugexpansionrockerhaft2Dowelcamshaftgear14Supp

Page 178

DATSUN100014II1521I183t1j13101211568616PistonCrankShaft1Setpistonwithpistonpin8Bushingpilot15Boltcrankpulley2Setringpistor9Kerwoodruff16Setbushingmain

Page 179

ENGINEMainBearingCapsRemovetheflywheelandclutchTakeoffthetimingchainthesumpandstrainerandtheenginerearmountingplateUnlockandremovetheboltssecuringthem

Page 180 - ExPloded

DATSUN1000nTIGHTENINGORDERFORTHEMAINBEARING CAPIIAccuracytolessthan0015mmcorrectingmeasuringbendofcrankshaftallowablelimit005mmWearlimito03mmIII7Measu

Page 181 - Inspection

ENGINEMeasuringSideClearancePlayofCrankshaftwithin03mm4S

Page 182

DATSUN100046

Page 183

DATSUN1000

Page 184

ENGINEIGNITIONTIMINGDISTRIBUTOR891121110213i5IJt6@9Q25625t36@23iVistributorHitachi471Ass1yclampcap2Assyclampcap3Assyshaft4Assycam5Screw6Assyweightgove

Page 185

DATSUN1000InsidethedistributorisabrakerpointasshowninFigureThisbrakermakesandbrakescontactseveralthousandtimesinoneminuteEachtimethisbrakerbrakesconta

Page 186

ENGINE42Turnthecrankshaftgraduallyuntilthetopdeadcentermarkonthepulleyperiferycoincideswiththemarkfor10degreesbeforetopdeadcenteronthetiminggearcovera

Page 187

DATSUN1000TROUBLESREMEDIESExcessiveOilConsumptionBurningOil1RingsnotcorrectlyseatedtocylinderwallGivesufficienttimeforringstoseatReplaceITnecessary2Pi

Page 188

JoENGINE6CoolingsystemcloggedCleanandreverseflush7IncorrectignitionorvalvetimingRetimeengine8ImpropergradeandviscosityoilbeingusedChangetocorrectoil9F

Page 189

DATSUN1000ftl52

Page 190

ENGINEFUELSYSTEMFuelstrainerAFueltankQuantityBlO351VBlD30LCARBURETORSecondaryventpipeSecondarymainzzleSecondarymainbleedNeedlealveFloatSecondaryemulsi

Page 191

DATSUN10004Otic1ef1571554318j35r1228tlet272929309@21321191Plateadjustingthrottle2Washer3Leverstarting4Sleeve5Leverthrottie6Nut7Wasberspring8Screwadjus

Page 192

ENGINEMainCarburettingSystemPrimaryPrimarymainozzlePrimarymainbleedPrimarymainjetBypassholeIdleholePrimarythrottlevalvePartiallyLoadingThefuelflowingo

Page 193

DATSUN1000fJMainCarburettingSystemSecondarySameasthenormalcarburettingfunctionthefuelflowingoutofthepassageatthebottomofthefloatchamberpassesthroughth

Page 194 - IlAmmeter

oGENERALSPECIFICATIONSB10VB10ITEMSTDDeluxeSTDDeluxeOveralllength3800mm3820mm3800mm3820mm1496in1504in1496in1504inOverallwidth1445mm1445mm569in569inOver

Page 195

iENGINEFloatChamberAdjustmentofthefloatlevelcanbedonefromoutsidebyaddingorsubtractingtheneedlevalvecarriergasketafterremovingthefloatneedlevalveinstal

Page 196

DATSUN100081112015114013@yr161018Contents35LFuelTankSedan1Assytankfuel11Unitgaugefudtank2HosefilleTtube12Ring0fuelgaugeunit3Clamphose 13Washerplain4As

Page 197

ENGINE41418tl1920Contents30LFuelTankVan1Assytankfuel12Washerlock2VVasherdrainplug13Screw3Plugdrain14Covcrfuelfillerck4Assycapfillerfueltank15Grommet5T

Page 198

DATSUN1000FUELPUMP720Tocarbtor5613141Assyvalvlfuelpump2Packingvalve23Retainer4Screwrtainer5Packingcap36ScreenI47IlltP8Packingcapbolt9Springlockurn10As

Page 199 - Disconnect

ENGINEOutlet OutletCamrpmPressureQuantitymmHgccmin30013045010001304503000130750Disassembly1Disconnect thetube2Takeofftheattachedboltsofbody3Markonthee

Page 200

DATSUN1000RenethearmpinwhenitisfoundwornexcessivelyThediaphragmspringarmspringseldombecomefaultybutwhenweakenedreplacethemalwayswithstandardonesIfthed

Page 201

ENGINE2Inspectthebatteryallconnectionslevelofelectroytespecificgravityofelectrolyteandvoltage3Inspecttheoilamountfilthinessclassificationandviscosity4

Page 202

DATSUN1000TroubleShootingChartelloBatterydischargedorconnectionspoorTimingpoorlyadjustedAirbeingsuckedinPlugsparkingweakWiringincorrectPlugsdirtyTimin

Page 203

ENGINECompressionweakValveclearanceincorrectValvespringweakValvedeformedMufflercloggedValvetimingincorrectIgnitionretardedtoomuchCarburetoradjustmentp

Page 204

DATSUN100066

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