Datsun 8110 Specifications Page 1

1DATSUN1200jttMODELBll0SERIESCHASSISANDBODYmfjiltINISSANIlt1fNISANMOTORCOLTDTOKYOJAPANRov211PIN9999920019iptiiri

CHASSISICSZIOZL169aNOLIMMoiciNeelt t0MNNLiljDiil00iillriLgjQ6tGI6sEEfZJiloo20u

FRONTAXLEFRONTSUSPENSION10RemovefourbrakediscfittingboltsandremovethebrakediscrotorfromthewheelhubassemblyDisctypebrakeFigFA21RemovingbrakediscrotoViu

CHASSISxUnserviceableJudgement6MaybeusedwhenminorRustshouldberemovedwith110emerypaperRaceandroUeruuCauselallU88jiSQootilUCIlFlakingxServicetifeduetoro

FRONTAXLEFRONTSUSPENSIONRust666Temperatureincreasedduringoperationlowerswhenthebearingstopsmoistureinsidethebearingiscondensedbecomingfinedripsandtheg

CHASSISReinstallationIReinstallthe wheelbearinginreversesequenceofremoval2InstallthebearingouterracebytheuseofafrontwheelbearingdriftspecialtoolST3531

FRONTAXLEFRONTSUSPENSIONFigFA26Returningheelbearinglockt4Turnthewheelhubinafewturnstowardbothclockwise andcounterclockwiseagaintoallowthebearingbreaki

CHASSISIrrlIiiIIlLIIIIIIt5PistonrodGlandpacking3Pistonrodguide4CylinderDisassemblyDisassembleandreassemblethestrutassemblyin acleanplacesothattheinner

FRONTAXLEFRONTSUSPENSIONFigFAJlRemovingfrontstrutassembly2InstallastrutattachmentspecialtoolST356500ooonthestrutoutercasingwithapieceofclothappliedbet

CHASSISFigFA35RemovingOring8SeparatethepistonrodandcylinderassemblyupwardfromthestruttubeslowlyandcarefullyFigFA36Removingpistonrodandcylinderassembly

FRONTAXLEFRONTSUSPENSIONFigFA37GreasingstrutmountingbearingReassemblyBecarefulnottodroporscratchpartsinceaUpartsareprecisionfinishedWhenreassemblingth

CHASSISNoteaBeforetighteningtheglandpackingpullthepistonrodapproximately90mm3543inlupwardThiswillprovidetheshodabsorbersystemwiththebestconditionforbl

118514671125443112404882300190613625115061FigGIIOCoupeUNITmminl

FRONTAXLEFRONTSUSPENSION10ApplymultipurposegreaseMILG2108or10924tomarkedportionshowninFigureFA44FigFA44GreasingpointonstrutmountingbearingandoilsealNo

CHASSISFigFA47CrosssectionalviewofballjointRemovalJackupthevehicleremovethewheelandremovethestabilizerbarandtensionrodfromthetransverselinkLoosen thek

FRONTAXLEFRONTSUSPENSION5T367210001FigFA51RemovingtransverselinkbushingInspectionTransverselinkbushingRubber andinnertubejointsadheredarestickymeltedo

CHASSISST36721000ST36722000ST36723000FigFA53InstaUingtTansverseinkbushing2FinelyadjustdistancesLbetweenbothsidetiansverselinkcollarendsurfacesandbushi

FRONTAXLEFRONTSUSPENSIONADJUSTMENTCONTENTSADJUSTMENTDATAADJUSTMENTOFWHEELALIGNMENTADJUSTMENTOFVEHICLELEVELFA21FA21FA211Carryoutwheelalignmentonaflatsu

CHASSISQLockingnutISiderodadjustingbarIFigFA56AdjusitngtoeinADJUSTMENTOFSTEERINGANGLEIPlacethefrontwheelsonturntable2Adjustbothsidesteeringangleadjust

FRONTAXLEFRONTSUSPENSIONFreelengthInstalledheightloadmminmminkgSpringconstantkgmm1bin3381101331039420315799101969200 441162 907StrutassemblyStrutouter

CHASSISStrutassemblyGlandpackingtighteningtorquePistonrodselflockingnutSelflockingnutusedtoinstallthestrutassemblyonthebody80to110578to79536to45260to3

FRONTAXLEFRONTSUSPENSIONShimmyingAbnormalvibrationsofthefrontsuspensiongroupandthewholesteeringlinkagewhichoccurwhenaspecificspeedisattainedVehiclepul

1CHASSISIfitislightchecksteeringlinkageandsuspensiongroupsIfitisheavychecksteeringgearandsteeringcolumngroupsExcessivesteeringwhplayNoisesStiffordamag

FCHASSISgBl1gCllIlaBlrIOtrZLfIII6S6lo1EEfZillINIUNtOJinllllQItoGIBr

FRONTAXLEFRONTSUSPENSIONGratingtirenoiseImproperairpressureoftireAdjustIncorrectwheelalignmentAdjustDeformed knucklespindleandsuspensionReplacelinkage

CHASSISSERVICEJOURNALORBUllETINREFERENCEJOURNALorPAGENoDATEBULLETINNoSUBJECTFA28

DATSUN1200MODEL8110SERIESCHASSISBODYINISSANINISSANMOTORCO LTDTOKYOJAPANSECTIONRAREARAXLEREARSUSPENSIONaREARAXLEREARSUSPENSIDNSERVICEDATAANDSPECIFICATI

REARAXLEREARAXLECONTENTSDESCRIPTIONREARAXLESHAFTSRemovalRA1RAlRA1r1r1fjiiInspectionAssemblyRA3RA312345678AxleshaftSpacerWheelbearingWheelbearingcollar

CHASSIS2RemovethewheelcoverandnutsRemovetheroadwheelandbrakedrumIfbrakeliningsshouldholdthedrumslackenoffthebrakeshoeadjusterafewnotches3Disconnectthe

REARAXLEFigRA6RemovingoilsealInspection1Inspectthemachinedsurfaceoftheaxleshaftandtheaxlehousingforroughspotsorotherirregularitieswhichaffectthesealin

CHASSIS4Tightenthebrakebackplatetohousingflangeboltsandnutswithatorqueof ISto20kgm108to145ftlbChecktherearaxleshaftendplayasshowninFigureRA9The endpla

REARAXLEDESCRIPTIONRearsuspensionconsistsofsemiellipticleafsringstelescopichydraulicshockabsorbersandrubberbumpersTherearspringcenterpinisofTset110mm4

CHASSISforwearcracksstraightnessanddamagedthreadsIfdefectivepartsarefoundreplacewithnewones4Inspectallrubberpartsforweardamageseparationanddeformation

REARAXLESERVICEDATAANDSPECIFICATIONSShockabsorberAppliedmodelSedanCoupeVanStrokexmaxlengthmmin167x506657 x19 9180x440709 x173180x468709 x184Dampingfor

GENERALINFORMATIONGENERALSPECIFICATIONSFourDoorSedlnTwoDoorSedanStandardDeluxeStandardDeluxeBIIOSUI8110STUBIIOSAUBIIOUIBllOTU BllOAUBllOSRUIIIOSTRUBll

CHASSISWheelnuts8 0to9 0578to651SpringfrontbraketobodyboltnutsSedanandCoupeVanSpringshacklepinnuts16to20116to1453 2to40231to28916to20116to145Shockabso

DATSUN1200MODEL8110SERIESCHASSISBODYINISSANINISSANMOTORCOLTDTOKYOJAPANSECTIONBRBRAKEBRAKESERVICEDATAANDSPECIFICATIONSTROUBLEDIAGNOSESANDCORRECTIONSiaB

BRAKEBRAKECONTENTSDESCRIPTIONBR2RemovalanddisassemblyBRBBRAKEPEDALBR2InspectionBR9RemovalBR2ReassemblyandreinstallationBR9InspectionBR2FRONTDISCBRAKEB

CHASSISDESCRIPTIONRemovalTheDatsun1200seriesnewmodelsadoplahydraulicbrakeDiscbrakeortwoleadingshoetypedrumbrakeisusedforthefrontwheelsandleadingtrai1i

BRAKETANDEMMASTER CYLINDERThetandemmaslercylinderaIIowseitherfrontorrearbrakedisplayingsufficientbrakingeffectalthoughatroubleoccursinonesideofeitherf

CHASSISrubberpartsundalcohollongerthan30secondsAfterthepartsaredeaneddrythemwithcompressedairICheckthecylinderandpistonfordamageandunevenwear onthesli

BRAKERemovalanddisassemblyThesinglemastercylinderisremovedanddisassembledinthesamemannerasthetandemtypemastercylinderInspectionRefertothesectioncoveri

CHASSISGFront3wayconnector0BrakemastercylinderIFigBR8FrontJwayconnector2ThebrakehoserubberhoseisusedatthefrontstrutassemblyunitandrearaxlehousingunitR

BRAKETighteningtorque3wayconnectorISto18kgm108to13 0ftbISto18kgm108to130ftIbISto18kgm108to130ftIb07to0 9kgm51to65ftIbMastercylinderBrakehoseAirbleeder

CHASSISFRONTDRUMBRAKEtJooBor lGleeFigBR14FrontdrumbrakecomponentsRemovalanddisassemblyIJackupthevehiclesupportwithastandandremovethewheelcoverandtire2

CHASSISWagonandVanForUSA4Can2daModelCoupeTwodoorStandardDeluxeCoupeoedanItemVHllOSUIBlIOSTUYBllOUIYBIIOTUKBllOULBllOTRU KLBllOUVlllllOSTVlJlIlOTKLBllO

BRAKE7Removethebrake discinstallationboltandremovethebrakediscfrom thespindle8DisassemblethewheelcylindersInspectionDrumsIftheyshowscoreexcessiveoutof

CHASSISFigBR19Greasingpointonbrakedue3Tightenthebrakediscinstallationboltto2 7to37kgm195to267ftIb4Adjustbrakeshoeclearanceandperformairbleedingonthehy

BRAKECYLINDERSIDEPISTONSIDELCOMPRESSIONDECOMPRESSIONReturnsinelasticdisplacementofthesealMovementexceedingtheelasticdisplacementisreleasedwithslipping

CHASSISFigBK24IkpressionpistonAandBintocylinderNote aNotethatbrakefluidmayoverflowfrom thereservoirRecommendoperationbecaniedoutbylooseningthebreathto

BRAKEFigBR27Removingstrutassemblyandknuckkanninstallationbolt4RemovethecaliperassemblyinstallationboltandseparateitfromthestrutassemblyFigBR28Removing

CHASSISNoteWhencllOingrubbpartsusealcoholorbrakefluidIfrubberpartsarecleanedwithmineraloiltheywillbe deteriorated1CalipersIfthecylinderwall isdamagedo

BRAKEiJtuPISTONBPISTONAFigBR 33 Piston AandB3ApplyrubbergreaselightlytotheslidingportionofpistonandinsertthepistonintothecylinderNoteWheninlllrtingthe

CHASSISFigBRJ7Correctingbiasspringposition10AssemblethecylinderbodyandyokebytappingtheyokelightlyIIApplythebrakegreasefullytotheyokeslidinggrooveofcyl

BRAKERemovalanddisassembly1Jackuptherearsideofthevehiclesupportwithastandandremovethewheel2Loosenthehandbrakewireremovetheclevispinfromtherearwheelcyl

CHASSISReassemblyandreinstallationReassemble andreinstalltherearbrakeinreversesequenceofdisassemblyandremovalnotingthefollowingmattersWhenreassembling

GENERALINFORMATIONFINALTRANSMISSIONANDSPEEDOMETERRATIOSBIIOSUBllOSTULBllOSTBIlOSAUModelBIIOSRUBllOSTRULBllOSTRLBllOALBllOTRUVBIIOSULBllOTRNBllOARUVBll

BRAKERemovalILoosentheturnbuckleadjustingnutandseptethefrontcablefromtherearcable0sl07b1ltL0j1of1Rearcable4Frontcable2Turnbuckle5Propellershaft3Locknu

CHASSIS4Withthehandbrakeleverpulleddepressthepushbuttonandmakesurethat thepawldisengagestheteethwhenthepushbuttonisdepressed5to6mm01969to02362incomple

BRAKEBrakepedalheightAiJILBRAKEMASTERCYLINDERrIciQllADJUSTINGSHIM0 5mm00197inTHICKNESS0 8mm00315in16mm00630inTOPLAMPSWITCHrtJtFigBR 52Brakeped4adjustm

CHASSIS2UponcompletionoftheadjustmentreleasethehandbrakeleverandmakesurethattherearwheelsarenotbrakedNormalstroke785mm3091in6notcheslimitedstroke1360m

BRAKESERVICEDATAANDSPECIFICATIONS8rabpedalPedalfreeheightmminI4I52557t0D787Fullstrokeofpedaheadmmin120472MutercylinderInnerdiameterofmaJtercylinderrom

CHASSISLiningmaterialFrontdiscbrakePadwidthxthicknessxlengthTotalbrakingareaPadmalerialRearbrakeLiningwidthxthicknessxlengthTotalbrakingareaLiningmate

BRAKEPedalyieldsunderslightpressureExcessivepedaltravelAllbrakesdragOnebrakedragsUnbalancedbrakesUseofabrakefluidboiling pointofwhichistoolowReservoir

CHASSISFrontsuspensionfaultyThoroughlycheckandadjustallfrontsuspensioncomponentsExcessivepedalGreasemudorwateronliningsRemovedrumsCleananddryliningsor

BRAKESERVICEJOURNALORBULLETINREFERENCEDATEJOURNALorBULLETINNoPAGENoSUBJECTBR27

CHASSISSERVICEJOURNALORBULLETINREFERENCEDATEJOURNALorBULLETINNoPAGENoSUBJECTBR2B

GlTEXACOCHEVRONCALTEXCASTROLDPESSGENCOMOBILSHELLMultisradeHolineMotorOilRPMSupremeMotorCustomFiveStarCulrolitelOW3DDPSuperVVisRuoEncoUnifioMobiloiJSpe

DATSUN1200MODELB110SERIESCHASSISBODYINININISSANMOTORCOLTDTOKYOJAPANSECTIONWTWHEELANDTIREWHEELANDTIRETROUBLEDIAGNOSESAN0CORRECTIONSIIWItWI3

WHEELANDTIREWHEELAND TIRECONTENTSDESCRIPTIONPERIODICALSERVICESInflationoftiresRedialtireWTWT2WT2WT2Tire rotationINSPECTIONWheelbalanceWheelWT2WT3WT3WT

CHASSISPERIODICALSERVICESInflationoftiresTireswithproperpressureimproveridingcomfortandsteeringstabilityreducedrivingsoundtotheminimumandextendtheserv

WHEELANDTIRERIGHTFRONTRIGHTREARYtIJLEFTFRONTLEFTREARFigWT2TirerotationINSPECTIONWheelbalanceThepennissibleunbalanceofwheelandtireassemblyis10gr035ozor

CHASSISWornordamagedwheelbearingorexcessiveplayofwheelbearingCorrectplayorreplaceImproperfrontwheelalignmentAdjustWornordamagedballjointandlinkbushing

WHEELANDTIRESERVICEJOURNALORBULLETINREFERENCEDATEJOURNALorPAGENoBULLETINNoSUBJECTWT5

CHASSISSERVICEJOURNALORBUllETINREFERENCEDATEJOURNALorPAGENoBULLETINNoSUBJECTWT 6

DATSUN1200MODELB110SERIESCHASSISBODYINIINISSANMOTOR COLTDTOKYOJAPANSECTIONSTSTEERINGDESCRIPTIONSTEERINGCOLLAPSIBLESTEERINGSTEERINGLINKAGESERVICEDATAAN

STEERINGDESCRIPTIONThesteeringsystemconsistsofrecirculatingballtypegearbox andparallelogram linkageThesesystemsgivegoodresponselighthandlingandutmostd

CHASSISFigST2SteeringwheelREMOVAL1RemovethehornringandremovethesteeringwheelnutFigST3RemovingsteeringwheellocknutNoteThehornringcanbeeasilyremovedbyto

MAINTENANCEINTERVALLUBRICATINGPOINTS15101520253035404550556065707580859095100Numberofthousandsofkilometers0636912151821242730miles33363942454851545760

STEERING6RemovesixboltsusedtosecurethesteeringcolumnholecovertothedashboardIXIIIj101ii1lJ1IlFigST5Removingsteeringcolumnholecover7Removetheshiftrodand

CHASSISNoteBecarefulnottoa11theballnutrunningdntoeitherondofthewormlboendsoftheballlJIideswillbeIifthenutisoDcwItorountilstoppedattheendoftheworm5Pull

STEERINGASSEMBLYANDADJUSTMENTTighteningtorque17ro28kgm12 3ro202ftlblStandardshim05mm00197inIPressinoilsealintothehousingTighteningtorque17to2 8kgm12 3

CHASSIS4Adjustthepreloadofthewormbearingbyselectingthethicknessofthewormbearingshimlfivekinds005to020mm00020to00079inJsothattheinitialturningtorqueoft

STEERING6Adjustthebacklashattheneutralpointbyscrewingtheadjustingscrewsothatthemovementofthegeararmtopendradius127mm500iniswithin01rom00039inandlockte

CHASSISIICloFigST14CoUapsibksteeringDESCRIPTIONThiscolumnisdesignedtobecompressedunderanimpactWhenanautomobileisbeingdriventheforwardmovementsoftheaut

CiJ1Lowercolumnshaft2Uppercolumnshaft3Lowercolumntllbe4JackettubeSTEERINGCOLUMNLowercolumnshaftPlasticpinSTEERING5 Plasticpin6Columncollar7ColumnbushF

CHASSISTheconstructionofthesteeringcolumnisassuchthatthelowershaftisfittedintotheuppertubewhenacompressingforceisappliedtothelowershaftCSteeringtorque

STEERINGThejackettubeisofameshapartofwhichispunchedinrhombusforminganenergyabsorbingpartofthecollapsiblesteeringUpperandlowerguidetubestwoguidetubesjo

CHASSISTheslidingblockissecuredonthesteeringpostbracketwithboltsupperhalfofthesteeringcolumnissupportedonthebracketandthusthesteeringpostclampisinstal

MAINTENANCEINTERVALEGIIlESERVICEpTSUSAdCAAOAlJ0636912161821242730gdMMomiles0oowwwXXXXXXXXXXXXoXXXXXXcnoImXXXIIXgAclXXXXXXXIMXXXXXIIXILLooXXXXXIIXMMXXX

STEERINGREASSEMBLYIAdjustalignmentandinstallthewormshaftandjackettubeonthehousing2Applybearinggreasetotheinteriorsufficientlyandscrewthecolumnbushinga

CHASSIS1Steeringgear2Pitmanarm3Siderod4Crossrod5Idlerarm6KnuckleannFigST24SteeringlinkageREMOVALIJackupfrontofthevehicleandsupportwithstands2Removecot

STEERING1Ballstud2DustcoverINSPECTIONANDREPAIR1Checktheidlerrubberbushingfordamagewearandplayandreplacebushingifnecessary2Checkthecrossrodandsiderodsf

CHASSIS1ThefoliowingtighteningtorqueofnutsshallbeadoptedBallstudnut3 0to50kgm21 7to362ftlbGeararmnut14kgm101ftlbIdlerarmnut57to63kgm412to456ftIb2Assem

STEERINGSERVICEDATAANDSPECIFICATIONSTypeGearratioSteeringwheeldiameterOilcapacitySteeringangleinnerwheelouterwheelPlaysteeringwheelStandardthicknessof

CHASSISTROUBLEDIAGNOSESANDCORRECTIONSTroublesHeavysteeringLoosesteeringPulltoonesideSteeringshockPossiblecausesLowtirepressureIncorrectfrontwheelalign

DATSUN1200MODELB110SERIESCHASSISBODYINIINISSANMOTORCOLTDTOKYOJAPANSECTIONFEENGINECONTROLFUELEXHAUSTSYSTEMENGINECONTROLSYSTEMFUELANDEXHAUSTPIPINGSFEtFE

ENGINECONTROLFUELEXHAUSTSYSTEMENGINE CONTROLSYSTEMCONTENTSACCELERATOR CONTROLDescriptionFE1FE2ACCELERATORCONTROLAdjustment1Acceleratorpedal2Accelerato

CHASSISDescriptionTheacceleratorlinkageislightweightandconstructionissuchthatthelinkageoperatessmoothlyandisunaffectedbyenginevibrationAdjustmentPlayo

ENGINECONTROLFUELEXHAUSTSYSTEMKICKDOWNSWITCHSTRIKERFigFE6RHdriveLHdrivePedalfreeplaymmin200787 200787Pedalstrokemmin481890501969Pedaldepressingforcewh

GMAINTENANCEINTERVALENGINESERVICEPOINTS15101520253035404550ForUSAandCANADA5560657075BOB590951000636912151821242730Numberofthousandsofkilometersmiles33

CHASSISDescriptionForallmodelssedanwagonandcoupetheexhaustsystemuses asinglefronttubewithoutusingthepremufflerThemainmufflerisinstalledbeneaththerears

ENGINECONTROLFUELEXHAUSTSYSTEMForallmodelsfueltankcapacityhasbeenincreasedinresponsetotheincreasedengineoutputLocationandmountingstrengthareimprovedfo

CHASSISILATIONTUBEAIRVENTAIRBREATHERTUBEbeinstallationsuandtuFFEllnOIgVANSERIEStinstallationFE12FueltmkUnFIgFE6

ENGINECONTROLFUELEXHAUSTSYSTEMSEEARROWAAIRVENTILATIONTUBEFigFE1JHosei1Ut4lJationsCOUPEFigFE14FeltanknitinstallationFE7

CHASSISIFILLERHOSEFigFE15HoseinstallationsInspectionandrepairICheckthefuellineforleakingorotherdamageandrepairorreplaceasrequiredNoteaWhensoldingisreq

ENGINECONTROLFUELEXHAUSTSYSTEMVANONLYjeovLeFigFE17FueltankunitgaugeinstallationSERVICEJOURNALORBULLETINREFERENCEDATEJOURNALorPAGENoBULLETINNoSUBJECTFE

CHASSISSERVICEJOURNALORBULLETINREFERENCEJOURNALorPAGENoDATEBULLETINNoSUBJECTFElO

DATSUN1200MODELB110SERIESCHASSISBODYSECTIONBFBODYGENERALDESCRIPTIONBFtUNDERBODYALIGNMENTBF9INISSANIHOODBF14FRONTFENDERANDBFt6FRONTENDTRUNKLIDANDREARBF

BODYGENERALDESCRIPTIONCONTENTSDESCRIPTIONBF1DESCRIPTIONThebodyconstructionisofanunittypeTheindividualbodycomponentswhichrequirehighstrengthadoptaboxcr

BODYtSeatbeltanchorageindicatingonesideonlyFigBF2Bodyconstruction2doorseddnSeatbeltanchorageindicatingbothsidesFigBF3BodyconstructioncoupeFigBF4Bodyco

rJrsirOijWEMtANUALMOIDIEILOSIEIRIESeOOiODm@fIDWIMfioolflWINI1M@il@@IUQTOI1OJAPANowYIftr7QUICKREFERENCEINDEXociiJitiJWfGENlttNIFrORMA IONcIMAlrIrfltItr

CMAINTENANCEINTERVALCHASSISBODYSERVICEPOINTS151015202530354045505560657075808590951000636912151821242730Numberofthousandsofkilometers333639424548I5457

BODYSEDANBGNAcHHC7A AFFJ2QDETAILSOFGPORTIONL4DOOR1Roof11Innerroofrail2Cowltop12Rearfloor3Hood13Rear fender4Lowerdashboard14BraceSFrontfloorISInnerrear

BODYlLJ0 0SEALINGONCIRCUMFERNCEOFREARflOORhMMDETAilSOFcrPORTION1Rearfloor2Rearfender3Lugagecompartmentfloorrearside4Frontpillar5Frontfender6Outer door

BODYT2TV VV VCOUPEDETAILSOFBPORTIONAADDDETAILSOFTPORTIONEIRoof2Inneuidebody3Rearfender4OuterdoorSFrontpillar6FrontreDder1Innawheelhouse8Rearfloor9Innu

1BODYSTATIONWAGONORVANDDACC74SEALINGONCIRCUMFERENCEOFREARFLOOR9IRoof2Reufender3SeaIinSCIOen4RearfloorSSideleUDoor6Innersidebody7Outerback door8Innerba

BODYWaterdrainholesarelocatedasshowninthefollowingfigureBesuretoprovideallwaterdrainholeswithgrommetsFigBF9LocationofwaterdrainholesedanFigBFl0Locatio

BODYCDCDCID4iWindshieldrmouldingWindshit1dsidernoukJingInsertedForallfourcornersDryUUCIDRoofdripmouldingclip@RoofdripmouldingreS5downwardafterkingopaJ

BODYUNDERBODYALIGNMENTCONTENTSUNDERBODYGENERALSERVICEINFORMATIONALIGNMENTCHECKINGPROCEDUREBF9BF9UNDERBODYGENERALSERVICEINFORMATIONSinceeachunderbodyco

BODYpointerusedatthe rearwardlocationWiththepropersettingsthetrambarwillbeonaplaneparalleltothatofthebodyTheexceptionto thiswould bewhenoneoftherefere

BODYwZwaEzwEIZwUJcc0i5NilI05NNaicifriiiiiiNtlal5Qj0t@0805L0090NiiiezoUIOLFigBFlJBodyaligrmtDttlanBFl1

BODYwwZziEiaEIwEfJZw200I000m5mZ SIOL6olonfN02Ol0inJ@00g08i10@iZ9tHLl10onIIZ SOL6in19J0cion10PI0t@SzzOISsIIIZostLZIlOaOonIN10909ge916toIZZI10ojroLi5Fig

GENERALINFORMATIONLUBRICANTSCAPACITYLiterUSAImpmeasuremeasureSedan40L1012gal83galFueltankCoupeWagonVan38l10gal838galCoolingsystemwithheater4 9l5316qts

BODYwziCe1Ie0bbe002stSLtHtSS0in@00eo50raoairItI1099109@ZoslLZl0H1oI1eITrIy tZOLS1IIIIOStlOSu09t9JS9909t9l6nPigBPHBodyalignmentstationiorBF13

BODYHOODCONTENTSREMOVALANDINSTALLATIONRemovalInstallationSF14SF14SF14REMOVALANDINSTALLATIONRemovalIDisconnectthewindshieldwasherhoseatthenozzle2Inorde

BODYuQ0tjtjjMfrifdFigBF19RemovingmalesideoftehooklockFigBF20Removingfemalesideofthe hood lock3Removethreescrewsandremovethehoodlockcontrolleverrrl1f01

BODYFRONTFENDERANDFRONTENDCONTENTSFRONT FENDERRemovalBF16BF16BF17FRONTBUMPERFRONTFENDERRADIATORGRILLEOUTSIDEMIRRORBF17BF17IFrontfender2Cowltopealer3Fr

BODYFigBF25RemovingfrontfenderIIFRONTBUMPERRemovesixboltsinstalledbumperstaytobodyandremovethefrontbumperfromthebodytogetherwiththebumperstayRADIATORG

BODY1001391In10013941100551lOOc3MUI00M43510131111100139411287Jli1043JnOi2O142diilHOLEQg111021DOOO3481371450171178FigBF29Templatefordoormirrorinstallat

BODYSEDANANDCOUPECD@1d@@1Trunklid2Trunklidlockassembly3Trunklidweatherstrip4Hingefixingpin5Trunklidhinge6StrikerassemblyFigBF31Trunklidandhingeconstru

BODYTRUNKLIDTORSIONBARTheproceduresofinstallingtorsionbarareindicatedasfollows@mIJ4I2ClosedpositionRotationcenteroftrunklidhingeTrunklidhingeJTrunklid

BODYTIlilrlIl07tOrflJAdjustment1T1StrikerandlockThestrikerandlockengagementisadjustedatthestrikersidefortowardhorizontalandverticaldirectionsThelocksi

BODYInordertosecuretheback doorinthepositionadjustthepositioninaccordancewiththefollowinginstructionsIInstalltwoback doorbumpers@onthebottomofthebackd

CHASSISFigGItJFrontjackingpointFigGI14FrontsupportablepointRearsideWhenjackinguptherearsideofthevehicleapplyagaragejackbeneaththerearaxlehousingWhenre

BODYBACKDOORTORSIONBARADFigBF38InstallingbackdoortorsionbarInstallation1Fullyopentheback doorandsetthehingelinkandtorsionbartoconditionIofFigureBF382A

BODYDOORCONSTRUCTIONt5@VJis1@FigBF39Frontdoorconstructiony@FigBF40ReardoorconstructionBF241Glassrunrubber2Weatherstrip3Doorpanel4Weatherstripspacer5We

BODYRemovalItis recommendedthatthedoorberemovedfromthebodywiththedoorhingesattachedonthedooralthoughthedoormayberemovedfromthebodywithorwithoutthehing

BODYFigBF4JAdjrutingstrikerDOORTRIMForboththefrontandreardoonthedoortrimsmayberemovedandreinstalledinthesamemethodRemoval1Whenremovingthedoorregulator

BODYFrontdoorlock removal1Doorlock2Insidehandle3Escutcheon4Doorlockknob5KnobgrommetFigBF47ReardoorlockmechanismRemovethepartsuptothesealscreen2Removet

BODYtheoutsidehandlerod@isprovidedwith2to3mm00787to01181inplayinthestrokeIfthenylonnut@ispositionedtoolowthelockingplate@isdepressedatthefullratchthel

BODY51Reardoorpanel2Glassrunrubber3Partitionreardoorweatherstrip4Reardoorglass5Reardoorcomerglass6Glazingrubber7Bottomchannel8Doorwindowtegutator9Door

BODYInstallationInsullthedoorglassandregulatorinroversesequenceofremovalReinstallthesealscreenaftetcorrectlyadjustingdoorwindowclosingSIDEWINDOWRemova

BODYINSTALLATIONItisimportantthatthebodywindshieldopeningbecheckedthoroughlybeforeinstallationofthereplacementwindshieldglassTheprocedurebelowoutlines

BODYVENTILATORCONTENTSDESCRIPTIONSF32COWLTOPGRILLESF33DESCRIPTIONInthisbodyventilationsysteOairistakenfromtheair intakeonthecowltopandventilatoronthef

GENERALINFORMATIONFigGI17FronttowingpointRearwardWhentowingthevehiclerearwardapplyaropetotherearshackleofrearspringFigGI18ReatowingpointSERVICEJOURNAL

BODY1Heatermotor2Fan3Heatercore4 Shutvalve5Roomvalve6Ventilatorvalve7Defrosternozzle8CowltopFigBF59CrosssectionalviewofforcedventilationCOWLTOPGRILLEL

BODYRemovalSliderailoffrontseatISlidethelowerrailtowardrearsideoftheseatandremovetheseatframeconnectingbolts2Removereturnspring3Slidethelowerrailforwa

BODYFigBF66RemovingrearseatbockReinstallationReinstalltheseatcushionsandseatbacksinreversesequenceofremovalSEATBELTOPTIONHEADRESTOPTIONWheninstallingh

BODYINSTRUMENTPANELCONTENTSREMOVALSF36REMOVALiifIcCllilii1ffII1@ioElFigBF69RemovinginstrumentpanelNoteTherearetwotypesofinstrumentpanelsquaretypeandro

7Removethreescrewsfromtopoftheinstrumentoneeachinstallationboltfrombothsidesofthebottomandtwoboltsusedtosecuretheinstrumentpaneltogetherwiththesteerin

BODYForthosevehicleswhichdonotusepinarclothfoldatthis lineIABFor 2doortypevehiclesBBfoldpillarclothatthislineAA A0c0000tFOldandstickthisportionTheleft

BODYSERVICEJOURNALORBULLETINREFERENCEJOURNALorPAGENoDATEBULLETINNoSUBJECTBF39

BODYSERVICEJOURNALORBULLETINREFERENCEJOURNALorPAGENoSUBJECTDATEBULLETINNoBF4O

DATSUN1200MODELB110SERIESCHASSISBODYINISSANINISSANMOTORCOLTDTOKYOJAPANSECTIONBEBODYELECTRICALWIRINGFUSELIGHTINGSYSTEMHORNMETERS ANDGAUGESWINDSHIELDWIP

BODYELECTRICALWIRINGCONTENTSWIRINGHARNESSBE1BE1BE2EnginecompartmentharnessInstrumentharnessWIRINGHARNESSThewiringharnessis classifiedintoenginecompart

CHASSISSERVICEJOURNALORBULLETINREFERENCEDATEJOURNALorBULLETINNoPAGENoSUBJECTGI20

BODYInstrumentharnesscJHarnessterminalin theenginecompartmentSwitchandcontrolconnectingunitFigBE4lnstrvmenthamessIInstrumentharness2Engineroomharness3

BODYELECTRICAL2753I1CombinationlampRH2Totankunit3BodyharnessFigBEI0BodyharnesscoupeCombinationlampLHBodyharness3TolicenselampFigBEIIBodyharnesscoupe1T

to5IinIIlpmiiUJqrJJtIUt1fl1ttJlCOIORCOOEeJEEOH8BLACKRREOllwtEGGREENocvtIDandcorrectedpartefitrutT8fndt1UfOolloIndicatorQlIt1llltiOO01111ItleaditbeamIn

6001ElEC1RCAljaaiocot06idpteiJiaSbelilllifaEaIllticigOtaOUltt111g3co3oJGcrOdfIIJIBbbdidIfooscMlofigIIEISWIlEfla1@se

BODYINSPECTIONReferringtothewiringdiagramcheckthewiringharnessforconnectionwithelectricalequipmentandconnectorforconnectionandinstallationWhenchecking

BODYELECTRICALNote 8WhenafuseisblownoffbesuretocorrectthecausebeforeinstallingnewfusebBesuretousefusehavingtheratedcapacityDonotusefusehavinglargercap

BODYAimingadjustmentForaimingadjustmentanaimingmachineheadlighttesterscreentypetesterandotherinstrumentsareusedFortheoperatinginstructionsofthoseinstr

BODYELECTRICALFigBB21ReplacingsideJIuMrpboFigBE22ReplacinglicenselampbulbREARCOMBINATIONLAMPSWhenremovingthebulbturningitcounterclockwiseremovethesock

BODYBULBSPECIFICATIONSSpecificationsItemForotherthanUs AandCanadaForUSACanadaHeadlampunitMainDimmer12V 5040W2Frontparking12V21WIFP12V23SWITurnsignalla

BODYELECTRICALFUSEIGHTINGSWITCHUCENSELAMPS00TAILLAMPSfRONTPARKING0000CAMLLUMlNATlONLAMPSLEFTSIDEIGNITIONSWITCHFUSEMOIMMEfISWITCHTURNSIGNALSWITCHIZ0Fig

DATSUN1200MODEL8110SERIESCHASSISBODYINISSANINtSSANMOTORCOLTDTOKYOJAPANSECTIONERENGINEREMOVALINSTAllATIONaENGINEMOUNTINGENGINEREMOVALANDINSTALLATIONER1

BODYPASSINGLIGHTSWITCHThepassinglightswitchisincorporatedinthegripendoftheturnsignalswitchIerandcootrobtheheadlampmainbeamsWitheitherthelightingswitch

BODYELECTRICALMainhighbeamDefectivedimmerswitchWhenredyellowcableisconConductcontinuitycannotbeswitchnectedtored whitecableortestandifthedimedtodimmer

BODYAllturnsignallampdonotgooutFlashingcycleistoolowTurnsignallampflashingcycleistoohighFlashingcycleoftheleftorrightsideturnsignallampdiffersfromthat

BODYELECTRICALFlashingcycleFaultycontactofpowersupplyWhenthewindshieldwiperRepairasrequiredvariescircuitfromignitionswitchtowhichusestheignitionforpow

BODYlHILlFUSEHHORNBUTTONlBGI1IHBSrLJHORNRELAYHORNFigBE31CiTeitdiagramfortomsystemRemovalRemovetheconnectorloosenthefIXingnutinthehorncenterandremoveth

BODYELECTRICALTROUBLEDIAGNOSESANDCORRECTIONSTroublesThehorndoesnotoperateThehornsoundscontinuouslyReducedvolumeandortonequalityPossiblecausesExcessive

BODYMETERSANDGAUGESCONTENTSCLUSTERLIDDescriptionRemovalSPEEDOMETERReplacementFUELGAUGEANDTEMPERATUREGAUGEDescriptionReplacementBElBBE18BE18BE19BE19BE1

BODYELECTRICALSPEEDOMETERThespeedometerisequippedwithatotalodometerwhichrecordstravelleddistanceReplacement1Whenremovingthespeedometerremovethecluster

BODYrREGULATORFUSEMTEMPERATUREGAUGEIGNITIONSWITCHITHERMALTRANSMITTERGAUGETANKUNITFUELTANKFigBE38CircuitdiagramforfrulgaugetemperaturegandIOlt4geregult

BODYELECTRICALWhentheignitionswitchissetto ONtheignitionwarningcircuitisclosedandcurrentflows flowsfromtheignitionswitchtothewarninglampbulbandgroundt

ENGINEREMOVALINSTALLATIONENGINEMOUNTINGCONTENTSFRONTENGINEMOUNTINGRemovalReinstallationERlERlER2REARENGINEMOUNTINGRemovalReinstallationER2ER2ER3CO@l1J

BODYTROUBLEDIAGNOSESANDCORRECTIONSSpeedometerTruublesPossiblecausesRemediesThespeedometerpointerandImproperlytightenedspeedometercableunionRetightenun

BODYELECTRICALThermometerandfuelmeterTroublesBoththermometerand fuelmeterdonotoperateBoththermometerandfuelmeterindicateinaccuratelyThermometerPossibl

BODYThe thermometerdoesnotoperateaccuratelyFuelmetFuelmeterdoesnotoperateDefectivethermometerDefectivethermaItransmitterImpropercablecontactDefectivet

BODYELECTRICALImpropercablecontactThefuelmeterindicatesalevelCheckthecablefromslightlylowerthantheactualthefuelmetertotheleveLtankunitforcablebeingabo

BODYThelampdoesFaultychargingsystemInspectthechargingsystemnotgooutwhentheengineisstartedWINDSHIELDWIPERANDWASHERCONTENTSDescriptionWipermotorreplacem

BODYELECTRICALWipermotorreplacementLFiIstofallremovetheconnectorplugfromthewipermotor2Removeanutusedtoconnectwipermotorwormwheelshafttotheconnectingro

BODYRashedrangeofwashingsolventCautioninuseofwasherINeveroperatethewashercontinuouslyformorethan30secondsorwithoutthewashingliquidThisoftencausesthewa

BODYELECTRICALImproperstoppositionofImproperlypositionedbladeandCorrectpositionwiperarmarmDamagedorwornautostoppointReplacemotorImproperwipingWornrubb

BODYmechanismisinstalledonthesteeringjackettubeWhenthekeyissettoLockpositionandremovedthesteeringlockspindleis insertedinanotchinthecollarwhichisstati

BODYELECTRICALCLOCKInstallationIWheninstallingclockfirstofallremovetheclusterlid2Removethemaskandinstallthe clockontheclusterlidintheplaceofmask3Conne

CHASSIS3MakesurethatthewireorchainusedtosuspendtheengineispositionedproperlySOthatnoloadisappliedtotheinsulatorsandremovethenutscompletely4Liftuptheen

BODYRADIORemovalIRemovetheclusterlid5Removetheradio0Jtf10Iev44IrrrIIsr2Disconnecttheleadwiresfromtheradio3Removetwonutsusedtoinstallthefrontsideofther

BODYElECTRICALSecuregroundofignitioncoilDistributorSecurecontactofcarbonelectricpoleandrotorEliminateexcessivetipontherotorpoleorcappolebyscrubingwith

BODYHEATERCONTENTSRemovalandinstallationBE35IItoTROUBLEDIAGNOSESANDCORRECTIONSBE351Heaterhose2Qamp3Shutvalve4Ventvalve5Roomvalve6Defrosterhose7Defrost

BODYELECTRICALheaterunitonthedashboardandremovetheheaterunitcarefullypanel8Removetwoselftappingscrewsfrombackoftheinstrumentpanelandremovethedefroster

100BODYVibratingnoiseLoose heatersupportTightencompletelyLoosefixingscrewRetightenSERVICEJOURNALORBULLETINREFERENCEDATEJOURNALorBULLETINNoPAGENoSUBJEC

DATSUN1200MODELB110SERIESCHASSISBODYINININISSANMOTOR COLTDTOKYOJAPANSECTIONSESERVICEEQUIPMENTSPECIALSERVICE TOOLSE111

SERVICEEQUIPMENTSPECIALSERVICETOOLSetAB110specialservicetoolsetnumberSetB510specialservicetoolsetnumberST09330000ST09340000ST09IIOOOOmeanstoolincluded

CHASSISToolnumbergoSoSMrefero00AppliedencepageFigureDescription00000modelSee00ToolnamernrninchotFigNoaliST20105000DiaphragmadjustFormeasuringthediaBlO

SERVICEEQUIPMENTToolnumberToolnameST23S20000FarkrodpinpunchST23620000Fark rodguideST23820000AdaptersettingplateST22730000BearingpullerFiguremminchy30I

CHASSISToolnumber0SMrefergg0AppliedencepageFigureDescription0QmodelSeeuEToolnamemminchFigNoDifferentialcarriertoolST06220000Differentialgearcarrieratt

ENGINEREMOVALINSTALLATIONFigER5Rearmounting4RemovefourboltsandseparatetheinsulatorfromtheenginemountmemberReinstallationReinstalltherearenginemounting

SERVICEEQUIPMENTToolnumberToolnarnesnl540000DrivepinionflangewrenchST325oo000FiguremrninchDescriptioniiiog0CoucoOUOIl CIfl111IIAppliedmodelSMreference

CHASSISToolnumberToolnameST3003I000DrivepinionrearbearinginnerracereplacerFiguremminchFrontaxleandsuspensiontoolST353IOOOOFrontwheelhubbearingouterrac

SERVICEEQUIPMENTToolnumberToolnameST35550DOOGlandpackingguideST3672DOOOFronttransverselinkbushingreplacersetFiguremminchGUIDESUPPORT9Rearaxleandsuspen

CHASSISToolnumberToolnameST07640000RearaxlestandST36230000SlidinghammerSteeringtoolST27140000SteeringgeararmpullerST27190000Steering linkagejointpulle

SERVICEEQUIPMENTToolnumberiiiOSMrefer80AppliedFigureDescription0encepage0QimodelSeeToolnamemminFigNoBodytoolST087I0000ForremovingandinstallPageingthet

tIICHASSISSERVICEJOURNALORBULLETINREFERENCEDATEJOURNALorPAGENoBULLETINNoSUBJECTSElO

SERVICEEQUIPMENTSERVICEJOURNALORBULLETINREFERENCEJOURNALorPAGENoSUBJECTDATEBULLETINNoSE11

ICHASSISSERVICEJOURNALORBULLETINREFERENCEDATEJOURNALorBULLETINNoPAGENoSUBJECTSE12

IttfFrfINISSANI701Ijjisf

fCHASSISENGINEREMOVALANDINSTAllATIONCONTENTSPRECAUTIONSREMOVALERAER4PRECAUTIONSLBesuretousefendercoversothatthebodyisnotdamaged2Whenliftingtheengineor

FOREWORDThi5senllcemanualhasbeenpreparedforthepurposeofassi5tingserolcepersonnelsofourdi5tributorsanddealersforeffectiveserviceandmaintenanceofDATSUN1

ENGINEREMOVALINSTALLATION5Disconnectingclutch wireonrighthanddrivemodelOnlefthanddrivemodeldisconnecthydrauliclinefromtheclutchslavecylinderDisconnect

CHASSISInstalltheeneinreversesequenceofremoval15Liftuptheenginetowardthe frontINSTALLATIONFigBR14LiftingupmgiuSERVICEJOURNALORBULLETINREFERENCEJOURNAL

DATSUN1200MODELB110SERIESCHASSISBODYINININISSANMOTOR COLTDTOKYOJAPANSECTIONCLCLUTCHCLUTCHCLUTCH CONTROLSERVICEDATAANDSPECIFICATIONSTROUBLEDIAGNOSESAND

CLUTCHCLUTCHCONTENTSDESCRIPTIONREMOVALDISASSEMBLYINSPECTIONANDADJUSTMENTClutchassemblyDESCRIPTIONTheclutchisasingledrydiscdiaphragmspringtypeclutchThe

CHASSISREMOVALTheclutchassemblyisdismountedprimarilyinthesamemannerastheengineassemblyThuswhendismountingtheclutchassemblyrefertotheSectionTMTransmiss

CLUTCH2Measuringandadjusting heightofdiaphragmspring1LineupdistancepiecespecialtoolST20059001onclutchassemblybaseplatespecialtoolST20101000SJ200596o1F

CHASSIS3Replacethediscassemblyifthefacingisworntosuchanextentthatthefacingheightaboverivetislessthan03mm00118inthefacingiswornunevenlyorrivetsareloose

CLUTCHAAJIfJUC1IIltIJ1LITIWithdrawallrReibearing2ReturnspongFigCL13InstallingreleasemechanismREINSTALLATIONCleantheclutchpilotbushingandfillitwithmult

CHASSISfulcrumtypeThemechanicaitypeclutchcontrolsystemconsistsofpendentclutchpedalclutch controlcableandwithdrawalleverThewithdrawalleverisofanouterfu

CLUTCHCLUTCHPEDALANDCLUTCHCONTROLCABLEMechanicalclutchRemovalLoosenthecontrolcableadjustingnutanddisconnectthecontrolcablefromthewithdrawalleverIPntC1

DATSUN1200MODEL8110SERIESCHASSISBODYINISNINISSANMOTORCOLTDTOKYOJAPANSECTIONGIGENERALINFORMATIONMODELIDENTIFICATIONSIDENTIFICATIONNUMBERGENERALVIEWSGEN

CHASSISIi0dalplay11to15I0433to05911fOeJPpointendplayIfed81230to40ChaSSiSgreaSe2AOllSlto 01575I1139 5to143 59 to 565LNoteConnectthecontrolcablecorrecdy

CLUTCHCLUTCHMASTERCYLINDERHydraulicclutch9WajiLt@LV1Snapring2 Dustcover3Pushrod4Clutchpiston5Pistonspring6Inletvalvespring7Inletvalve8Springretainer9S

CHASSIS2ApplybrakefluidsufficientlytothecylinderandpistooandassemblethemReinstallationReinstallthemastercylinderassemblyinreversesequnceofremovalandad

CLUTCHWhentheadjustingnutisreturned1 14turnsthewilhdrawalleverendisreturnedto10to20mm00394to00787inandclearancebetweenthereleasebearinganddiaphragmspr

CHASSISSERVICEDATAANDSPECIFICATIONSHydraulicclutchMechanicalclutchClutchreleaseleverReleasebearingtediaphragmspringwithdrawalleverclearance07toI4mm002

CLUTCHOperatingcylinderclutchOperatingcylinderdiameter1905mm0750inTighteningtorqueClutchassembly securingbolt15to2 2kgm108to15 9ftlbTROUBLEDIAGNOSESAN

CHASSISWeakenedbrokenorunhookedclutchwithdrawalleverreturnspringDistortedorworndrive shaftExcessiveplayofreleasebearingonslipsleeveReplacethespringorh

CLUTCHCloggedvent holeinreservoircappromotesvacuuminmastercylinderallowingairtoinflltratepastthesealAbnormalliningwearInsufficientpedalfreetravelThecl

CHASSISWornorburneddiscliningsReplaceliningsOverloadedmastercylinderduetoarestrictedtransferportOverhaulthemastercylinderreplacethepistoncupifswolleno

1IiSERVICEMANUAL16I11I1JDATSUN1200MODEL8110SERIESCHASSISBODYINIINISSANMOTOR COLTDTOKYOJAPANSECTIONTMTRANSMISSIONTRANSMISSIONTRANSMISSIONGEARCONTROLAUT

GENERALINFORMATIONFigGIl4doorSedanFigGI2 2doorSedanGIl

TRANSMISSIONTRANSMISSIONCONTENTSDESCRIPTIONSpecificationsREMOVALDISASSEMBLYiNSPECTIONTMlTMlTM2TM4TM7TM7TM8TM8TransmissioncaseandrearextensionBearingGe

1CHASSIS1931T3T27T32T31T1T29T13T14T22T29T25T9T13T17TFigTMtR3W56geartrainFigTM2F4W56geartrainThetransmissionassemblyconsistsoftransmissioncasewhichcont

1TRANSMISSIONJackupthevehicleandsupportitwithfourstandsIfavailablerecommendahydraulichoistoropenpitbeutilized2DisconnectthefrontexhausttubeDfromtheexh

wIt1i24AtikJi0 bCHASSISTopreventtheoilpanfromdamagingimertawoodenblockbetweenthepanandjack9RemovetwonutsCIDusedtoattachthetransmissiontotherearenginem

TRANSMISSION5RemovethereturnspringplugandremovethereturnspringplungerandbushingfromtheinsidePlungerBushReturnspringReturnspringplugFigTM12Removingretu

Ylif1vo4ifJi1CitVtaq7ji4ilMiCHASSISoReverseidlergearFigTM16WithdrawingreverseidlergearandshiftforkIIRemovethesnapringbytheuseofapairofsnapringpliersan

TRANSMISSION15Removetheneedlebearingsynchronizerhubthrustwashersteelball3rd4thsynchronizermechanismbaulkring3rdgearandmainshaftneedlebearingtowardthef

CHASSISBearingIThoroughlycleanthebearingdryandremovedustwithcompressedair2Whentheballbearinginnerraceandcenterraceballslidingsurfacesarewornunevenlyan

TRANSMISSIONBaulkring1CheckthebaulkringsforwearpittingchipsorburrsIfanyabnormalconditionsaredetectedtheymustbereplacedwithnewones2Placethebaulkringinp

CHASSISbSelectshims fromthoseshownin thefollowingtablesothatendplayofthecountershaftis0to02mm0to00079inPartnumberThicknessmmin322241800108003532224180

GIJCoupeFigVanOrWagonGI4FlGI2

TRANSMISSIONFigTM34InstallingmainshaftJstgear7Applythemainshaftthrustwasherandfitthemainshaftbearingrearsidebytheuseofamainshaftbearingdriftspecialtoo

CHASSISI IInstallthebaulkringonthemaindrivegearandcombiningwiththemainshaftcompletethemainshaftassembly12Combinethemainshaftassemblywiththecountershaf

TRANSMISSIONISDriveshiftforkretainingpinFigTM43Drivingretainingpin16InstallthemainshaftreversegearthrustwasherandsecurethemwithasnapringNotaWheninstal

i6ilUJ2tlcoiIijetIAjiiJi liJitl1ifiJfCHASSISFigTM47Instaningcounterbe4ringshimbRemoveoilapplyadhesiveonthejointandinstalltheadapterplateonthetransmiui

TRANSMISSIONPartnumberThicknessmmin3220818000050019732208180010 20007932208180020100039rrr9ClPiljiIIjAi111IrIeIDJ0IInMaindmesearFronlFrontccwcrJjustin

CHASSISCVIEWIiANGELEVERlnJCHAHGELEVERCr12OO3rdlnda3FSHIFTRODJmPstrwIMMlUALLillEVERl312fWtJrdlIlst2dIYCROSSSHAFTKStWTo1aJnltfPAVlEWFigTM52Controlsystem

TRANSMISSIONFigTM55Removingturnsignalandlightingswitch3Removelhesnapringandcontrolleverpivotpinandwithdrawthehandlever0JIBIaAIAIEYfi1PJei41IlffoJOf4jl

CHASSISInstallationInslIlltheoon1rolsysteminreversesequenceofleDtonIBeforeinstaIIingandassemblingapplychasmsreasetoallslidingswfacelAcijuatmentISetl1o

TRANSMISSIONISettranlllltissionsidemanualleverandhandlevertotheirneutralpositionsleverisopetatedsmoothlyWhentheleverdragsorwhentheleveriswarpedorloose

CHASSISDisassemblyandmaintenanceserviceforthethseespeedtransmissionaretobeconductedinthemanneridenticaltothe fourspeedtransmissionExceptforthefollowin

GENERALINFORMATIONMODELIDENTIFICATIONVehiclemodelEnginemodelTransmissionSpeedsRemarksItemRHdriveLHdriveBllOUR3W563BllOTULBIIOTF4W564QBIIOAULBl10A3N71A

TRANSMISSIONRearextensioninstallationbolt16to2 2I16to1594 0to60289to43440to6 0289to4342 0to25145to18131to42224to304DrainplugFillerplugBackup lampswitc

CHASSISFrontcoverPartnumberThicknessmminAdjustingshim3220S1800005001973220818001020007932208180020100039TROUBLEDIAGNOSESANDCORRECTIONSSymptomandpossib

TRANSMISSIONInsufficientorimproperlubricantAddoilorplacewithdesignatedoilOilleakingduetodefectiveoilsealandgasketcloggedbreatheretcCleanorreplaceWombe

CHASSISSERVICEJOURNALORBULLETINREFERENCEDATEJOURNALorBULLETINNoPAGENoSUBJECTTM24

DATSUN1200MODEL8110SERIESCHASSISBODYINIINISSANMOTORCOLTDTOKYOJAPANSEenONPDPROPELLERSHAFTDIFFERENTIALCARRIERCDPROPELLERSHAFTANDUNIVERSALJOINTDIFFERENTI

PROPELLERSHAFTDIFFERENTIALCARRIERPROPELLERSHAFTANDUNIVERSALJOINTCONTENTSDESCRIPTIONREMOVALDISASSEMBLYINSPECTIONASSEMBLYPD1PD2PD2PD2PD2SERVICEDATAANDSP

CHASSISMoreoverexcessivesleeveyokesplinetotransmissionmainplinelashandwearofbothfrontandrearuniversaljointswillcausevibrationsaffectingridingcomfortRE

PROPElLERSHAFTDIFFERENTIALCARRIERInsertthejournalintotheyokeflangeTapthejournalbearingintotheyokeflangeusingabrassdriftsmallerthantheholeintheyokeTapt

CHASSISDIFFERENTIALCARRIERCONTENTSDESCRIPTIONREMOVALDISASSEMBLYINSPECTIONANDREPAIRASSEMBLYANDADJUSTMENTAssemblingdifferentialgearcaseSettingandadjusti

PROPELLERSHAFTDIFFERENTIALCARRIERThegearcarrierismadeoflightandstrongaluminumalloymetalandhypoidbevelgearisusedAdjustdrivepinionbearing preloadwithnon

IICHASSISFigGI5IdentificationnumberforUSAFigGI6Chassisnumberlocationilfillf1YIJCFigGI7BodynumberplateGI 4

CHASSIS4RemovethesidebearingcapsandtakeoutthedifferentialcaseassemblyIPIcnL1vJE0ar1IIeoIIicIrfIjVrIjJtifI1I1ft3FigPDBRemovingdifferentialcaseassemblyN

PROPELLERSHAFT DIFFERENTIALCARRIER10MeasuretheinitialturningtorquedrivepiniongearbyusingthePreloadGaugeSTJII90000anddrivepinion heightbyusingtheDriveP

CHASSISBeforeinspectingvariouspartsthoroughlywashthemsothatdamageandwearcanbeeasilydetectedThenproceedasfollowsCheckgearteethforscoringcrackingandchip

PROPELLERSHAFTDIFFERENTIALCARRIERReassemblethedifferentialcarrierinreverseorderofdisassemblyThefollowinginstructionsforadjustmentandusageofspecialtool

CHASSISSettingandadjustingdrivepinionPinionheightisadjustedwithpinionadjustingwasherbehindthedrivepiniongearTolerancefromthestandardsizeuptothedrivege

rPROPElLERSHAFTDIFFERENTIALCARRIERExampleW292mmNO3mmHIT29203Ix0010 2303mmUsea304mmwasher7RemovetheDummyShaftfromthegearcarrierhousing8Withdrawthepinio

CHASSISFigPDZ4Noadjustingspacer3TightenthedrivepinionnutlemporariIyuptosuchanextenlthatslacknessiseliminatedfrom frontandrearofthedrivepinionNoteBesur

PROPELLERSHAFTDIFFERENTIALCARRIEREFThesearedifferencesinwidlhofleftorrighlsidebearingagainslthestandardwidth175mm06890inFigweisgiveninaunilof1100mmI0I

CHASSISFigPD28Measuringhaclash6ExistenceofforeignmatterbetweenthedrivegearanddifferentialcaseisconsideredwhenbacklashfluctuatesconsiderablyMeasuredriv

PROPELLERSHAFTDIFFERENTIALCARRIERbToecontactContactsurfaceisinsufficientandtoemaybedamagedAdjustbyreducingthicknessofshiminleftsideofthesidebearingand

GENERALINFORMATIONGENERALVIEWSEEIZtcISllNiV00ll6gg96vlLKIl6lG15

CHASSISTROUBLEDIAGNOSESANDCORRECTIONSAproblemofnoisesalwaysexistswhentherearaxleisintroubleandoccurassyptomfortroubleHowevergreatcaremustbemennottocon

PROPELLERSHAFTDIFFERENTIALCARRIERWorndifferentialgearsorcaseReplacewornpartsBreakageofShortageofoiloruseofimproperoilRebuilddifferenlialandreplaceasre

CHASSISSidegearandpinionmateThicknofsidegearthrustwashersmminClearancebetweensidegearandthrustwasher076to09I00299to00358mmin0 10to0 20 00039to00079Sid

DATSUN1200MODELB110SERIESCHASSISBODYINIINI55ANMOTOR COLTDTOKYOJAPANSECTIONFAFRONTAXLEFRONTSUSPENSIONFRONT AXLE ANDFRONTSUSPENSIONADJUSTMENTSERVICEDATA

FRONTAXLEFRONTSUSPENSIONFRONTAXLEANDFRONT SUSPENSIONCONTENTSDESCRIPTIONFRONTAXLEANDSUSPENSIONASSEMBLYRemovalReinstallationFRONTAXLERemovalInspectionRe

CHASSISDESCRIPTIONThefrontsuspensionisofastruttypeTheshockabsorberandspindlearecombinedtoasingleunitwhichissupportedbythecoilspringattheupperendandbyt

FRONTAXLEFRONTSUSPENSIONFRONTAXLEANDSUSPENSIONASSEMBLYRemoval1JackupthevehicleandsupportthevehiclewithstandsSeetheSectionGL2Removethehubnutsandremovet

CHASSIS8SupporttheengineremovetheenginemountingbaitsindicatedbyarrowmarkandseparatethesuspensioncrossmemberfromtheengineassemblyFigFA7SupportinggineFi

FRONTAXLEFRONTSUSPENSIONReinstallationFirstcheckrubberpartssuchastensionrodmountingbushingstabilizerbarbushingetc fordeteriorationcrackandotherdefecti

CHASSIS4Tighteningtorqueoffrontsuspensioncrossmemberandbodyis32to4 0kgm231to289ftIb5Tighteningtorqueofboltusedtosecuretheupperportionofthestrutassembl